Critical for joining heavy-gauge wires or cables to busbars (rigid strips of metal) within EV battery packs. This ensures a highly reliable, low-resistance connection necessary for high-current power distribution and efficiency.
Examples: Connecting power distribution cables to the main battery modules, joining internal battery cell tabs to the busbar collector.

Used to weld flat ribbon conductors or wires to terminal blocks or power output points on solar cell strings and panels. The weld integrity is essential for maintaining consistent power output over the panel’s lifetime.
Examples: Attaching copper foil/wire leads to junction box terminals, welding thin absorber plates to carrier tubes.

Applying welding to secure heavy-gauge power wires to internal metal terminals in large home appliances and industrial equipment. This prevents loosening or resistance heating at the connection point over time.
Examples: Welding wires to heating element terminals, attaching power cables to motor connection points in washing machines or industrial pumps.

Used for making precise, permanent connections between fine wire leads and the terminals of small electronic components. This offers a solder-free and flux-free bond, ideal for sensitive electronics.
Examples: Welding wire leads to the posts of high-performance capacitors or securing fine sensor wires to their metal base plates.

The primary application involves joining multiple copper or aluminum wires (splicing) to create the complex wire harnesses used throughout vehicles. This results in a strong mechanical and electrical joint.
Examples: Splicing numerous small-gauge wires for data and control signals, creating grounding bundles, and joining wires of different diameters within the harness.

Used extensively for internal battery assembly, joining the ultra-thin copper anode foil and aluminum cathode foil. The cold welding process avoids thermal stress on the battery chemicals.
Examples: Stacking and welding multiple layers of the anode and cathode foils to create a current collector.

Used for welding the fine enamelled magnet wires (like copper or aluminum) together or to a lead wire. The vibration cleanly removes the enamel insulation during the process.
Examples: Splicing windings in transformers, motors, and electromagnetic coils used in electronics.

Splicing the ends of internal power supply cables to ensure a reliable and durable connection before they are moulded or connected to a plug or device component.
Examples: Joining the individual power wires inside durable power cords for tools, industrial machinery, and household appliances.

Ultrasonic welding is widely used to join two plastic shells or covers used in electronic devices. It ensures airtight and tamper-proof sealing without screws or adhesives.
Examples: Chargers, adapters, power banks, remotes, sensors, IoT casings, routers.

Ultrasonic welding provides clean, contamination-free joints required for medical products. Since it is a non-chemical process, it maintains hygiene and product safety.
Examples: IV filters, masks, nebulizer parts, test kit components, medical valves, fluid connectors.

Ultrasonic welding is ideal for high-volume production of daily-use products. It provides consistent welds and enhances the life of the final product.
Examples: Toys, kitchen accessories, beauty products, water filter components, packaging boxes.

Used for sealing thin-wall plastic parts and packaging materials where leak-proof, tamper-proof closure is important.
Examples: Blister packs, bottle caps, plastic lids, container closures, small food packaging components.

Automobile manufacturers use ultrasonic welding for precision joining of functional plastic parts. It offers vibration-resistant, durable welds that can withstand harsh operating conditions.
Examples: Fuel filters, dashboard panels, interior trims, switches, lighting housings, engine bay components.

Small plastic parts used in gadget manufacturing require accurate and strong welding. Ultrasonic technology ensures perfect alignment and seamless finish.
Examples: Earbuds/TWS cases, USB/Type-C housings, mobile battery covers, Bluetooth device casings.

Plastic components used in electrical appliances require safe and durable joints to withstand heat and voltage. Ultrasonic welding offers precise and strong weld connections.
Examples: LED light housings, switches, plug tops, appliance panels, mixer cover parts, stabilizer covers.

Ultrasonic welders are integrated into semi-automatic and fully automatic production lines for high-speed output.
Examples: Conveyor-based assembly, robotic welding stations, custom welding fixtures, multi-point welding systems.